MARS
Your factory is losing money.
We show you exactly where.
Upload production, energy, and quality records. Mars analyses every line, every shift, every generator, and returns the dollar amount your plant is losing, within minutes.
See every kilowatt.
Know every cost.
Track electricity and generator fuel consumption across every production line. Mars identifies waste patterns, benchmarks energy cost per unit, and optimises your grid-to-generator split. Generator fuel theft detection flags anomalous refuelling with dollar amounts.
Downtime costs more
than you think.
SEMI E10 compliant OEE with Availability, Performance, and Quality breakdown. Six Big Losses analysis extended with power outages as a 7th loss category, built for the reality of African manufacturing. Every minute of downtime quantified in dollars.
Defects have a cost.
Mars calculates it.
Statistical process control with four out-of-control detection rules. Track defect rates by product, monitor Cpk process capability, and catch quality drift before it becomes scrap. Every rejected unit translated into dollars lost.
Three steps to manufacturing intelligence
Upload your data
Production runs, energy readings, quality inspections, downtime events, generator logs. Standard CSV formats. Eight data types, all auto-detected.
Mars runs the analysis
OEE calculation, energy benchmarking, SPC control charts, fuel theft detection, downtime costing, yield analysis. Six intelligence modules process your data in minutes.
Recover the money
Every insight comes with a dollar amount. See exactly what each inefficiency costs your plant. Energy waste, yield loss, downtime, and theft, all quantified. Act on numbers, not guesses.
What Mars analyses
Energy Analytics
Track electricity and generator fuel consumption. Spot waste patterns and benchmark energy cost per unit across production lines.
Generator Fuel Theft
IQR anomaly detection on refuelling patterns flags suspicious consumption with dollar amounts and confidence scoring.
OEE Monitoring
SEMI E10 compliant. Extended Six Big Losses includes power outages as a 7th loss category, built for African manufacturing.
Quality & SPC
Track defect rates, scrap, rework. Statistical process control with four out-of-control detection rules. Cpk process capability.
Downtime Analysis
Categorised downtime events with root cause tracking. Planned vs unplanned breakdown with dollar cost quantification.
Production Tracking
Batch-level output, yield, and cycle time monitoring. Target vs actual comparison across shifts and production lines.